Pure water filling machine troubleshooting

Sep 14, 2024 Leave a message

info-1080-1440Fault phenomenon: Pure water filling machine cannot rotate Cause analysis: 1. Insufficient voltage or improper electrical operation 2. Lack of cover on the slide;

Troubleshooting method: 1. Bottle belt blocked; 2. Check whether the motor is "out of phase" or the operation is wrong; 3. Manually start the hopper motor to fully cover the slide; 4. Clean the bottle belt blocked by the bottle;

Fault phenomenon: Pure water filling machine cannot be input normally or shakes Cause analysis: 1. Bottle quality problem; 2. The plastic star wheel does not match the bottle, 3. The air supply force of the bottle inlet is not strong enough; 4. The height of the star wheel bottleneck plate does not match the bottle; Troubleshooting method: 1. Check the quality of the bottle; 2. Replace the plastic star wheel; 3. Adjust the air volume of the fan; 4. Adjust the height of the star wheel bottleneck plate;

Fault phenomenon: The bottle rinser of the pure water filling machine is not smooth in and out of the bottle Cause analysis: The bottle in and out star wheel is not synchronized with the bottle rinser; Troubleshooting method: Adjust the bottle in and out star wheel to synchronize with the bottle rinser;

Fault phenomenon: The bottle clamping of the pure water filling machine is unstable and the bottle clamping is not smooth Cause analysis: 1. The position of the star wheel and the clamp does not overlap; 2. The gap between the bottle clamp plate is too large; 3. Clamp failure. Troubleshooting method: 1. Adjust the dial wheel and the clamp synchronization; 2. Readjust; 3. Readjust or replace new parts;

Fault phenomenon: Bottle clamp is not tight. Cause analysis: The spring force is not enough. Troubleshooting method: Replace the spring;

Fault phenomenon: The pure water filling machine is not flushed normally. Cause analysis: 1. There are debris in the nozzle; 2. There are debris in the dispenser; 3. Electrical or control system failure; Troubleshooting method: 1. Clear the debris in the nozzle; 2. Clear the debris in the dispenser; 3. Check the electrical cause;

Fault phenomenon: The machine is not smooth in and out of the bottle. Cause analysis: The bottle in and out star wheel is not synchronized with the filling machine; Troubleshooting method: Adjust the bottle in and out star wheel to synchronize with the filling machine;

Fault phenomenon: Abnormal filling. Cause analysis: The liquid level is too high or too low; Troubleshooting method: Adjust the length of the return air pipe;

Fault phenomenon: Filling valve dripping Cause analysis: 1. Insufficient pressure of the main spring of the filling valve; 2. Damage to the O-ring; Troubleshooting: 1. Replace the main spring of the filling valve; 2. Replace the O-ring

Fault phenomenon: The capping was not tight for many times on a certain capping head. Cause analysis: 1. The position of the capping plate and the capping head is skewed 2. The capping head and the positioning ring of the bottle neck are not well aligned; 3. The torque of the capping head is not enough; 3. The clearance between the capping gear ring and the cap is too loose; 4. The anti-rotation knife on the positioning ring of the bottle neck is worn. Troubleshooting method: 1. Adjust the position of the capping plate and the capping head; 2. Adjust the capping head and the bottle neck ring; 3. Adjust the torque of the screw head; 4. Replace the capping gear ring or replace the bottle cap; 5. Replace the anti-rotation knife;

Fault phenomenon: The cap cannot be tightened randomly Cause analysis: 1. The cap fits too tightly with the bottle or is deformed with the bottle mouth; 2. The capping head is not flexible and there is a jamming phenomenon. Troubleshooting method: 1. Check the matching size of the cap or bottle; 2. Check and adjust the capping head;

Fault phenomenon: The cap is screwed too tightly on a certain capping head for many times, resulting in plastic debris on the bottle neck ring. Cause analysis: 1. The torque of the capping head is too large; 2. The capping head is not flexible and there is a jamming phenomenon; Troubleshooting method: 1. Adjust the torque of the capping head; 2. Check the capping head;