Superior performance

High-efficiency capacity: 2000-3000 bottles of filling tasks can be completed per hour. Advanced filling technology and smooth production line design ensure high-speed production while maintaining stable product quality output, allowing you to easily respond to market demand and enhance corporate competitiveness.

Precise filling: Adopting the isobaric filling principle, during the filling process, the pressure in the liquid storage cylinder and the bottle remains equal, effectively ensuring that carbon dioxide is fully integrated into the liquid, accurately controlling the gas content, so that each bottle of carbonated beverage reaches the ideal taste standard, and the volume multiple is not less than 2.0 times when the gas content is stable at 20℃, meeting consumers' expectations for the richness of bubbles.

Widely applicable: Suitable for a variety of bottle types and capacities, whether it is the common 350ml, 500ml plastic bottles, or 1L, 1.5L large-size packaging, or Sparkling water, carbonated drinks, beer,as long as the bottle mouth specification diameter is the same, it can be filled on the same filling machine, greatly improving the versatility of the equipment and reducing the company's equipment procurement and maintenance costs.

core technology

Advanced filling system: The filling head structure is carefully designed for the easy foaming characteristics of carbonated beverages to ensure fast, smooth and accurate filling. After the PET bottle leaves the filling system, the distance between the material in the bottle and the top of the bottle mouth is accurately controlled within 5mm, which effectively reduces material waste and improves the beauty

and consistency of product packaging.

Stable transmission system: The connection transmission between the filling system and the capping system is stable and reliable, avoiding splashing of the material in the bottle. After the capping operation, the liquid level of the material in the bottle can still be maintained at an ideal level, ensuring the sealing and quality stability of the product.

technological process

Bottle washing: The bottle enters the filling machine through the air duct under the action of wind, and the No. 1 impeller clamps the bottle mouth and sends it to the washing plate. The clamp on the washing plate clamps the bottle mouth and rotates 360 degrees along the track. During this process, the bottle first turns 180 degrees to make the bottle mouth face down, and the spray head automatically opens for pressure spray washing. After the water is dripped, it turns 180 degrees again to make the bottle mouth face up, completing the washing process to ensure that the bottle is clean and sterile.

Isobaric filling: The rinsed bottles are sent to the filling part by the No. 2 impeller. The bottle mouth clamping device clamps the bottle mouth and rises along the guide rail. After it is in close contact with the sealing gasket of the filling valve, the air valve is opened to inflate the bottle. When the pressure in the bottle is balanced with the pressure inside the liquid cylinder, the filling valve is automatically opened, and the material liquid flows down along the bottle wall with the diverter umbrella. When the filling liquid level reaches the return air pipe, the liquid injection is completed, and the pressure gas valve and liquid valve are closed. Then, the top is flushed with carbon dioxide to drive away the air at the bottleneck, and then the pressure release valve is opened to allow the pressure in the bottle to escape, completing the filling and ensuring the gas content and filling accuracy.

Capping operation: The No. 3 impeller delivers the filled bottles to the capping part. The cap sorter arranges the caps and delivers them to the wind capping head through the cap slideway. The cap grabbing and capping operations are performed during the rotation of the main shaft. After filling, a photoelectric detection element is installed at the bottle outlet to ensure that one bottle corresponds to one cap, and the capping is tight and reliable without damaging the caps, thus ensuring the sealing of the product.

Technical Parameters

Technical paramter:

Model	XGFH 14-12-5	XGFH 16-16-5	XGFH 18-18-6	XGFH 24-24-8	XGFH 32-32-10
Rinsing head	14	16	18	24	32
Filling head	12	16	18	24	32
Capping head	4	5	6	8	10
Power of main motor	3 kw	3 kw	3 kw	4 kw	4.8 kw
Total weight	2.8 T	3.2 T	3.6 T	4.5 T	4.8 T
Capacity	2000-3000	3000-5000	6000-8000	8000-12000	12000-15000
Bottle diameter	50-80mm	50-80mm	50-80mm	50-80mm	50-80mm
Bottle height	160-320mm	160-320mm	160-320mm	160-320mm	160-320mm
Method of changing speed	Frequency conversion	Frequency conversion	Frequency conversion	Frequency conversion	Frequency conversion
Power of unscramble motor	0.37 kw	0.37 kw	0.37 kw	0.37 kw	0.37 kw
Supply presure of rinsing water	=0.06Mpa=0.2Mpa	=0.06Mpa=0.2Mpa	=0.06Mpa=0.2Mpa	=0.06Mpa=0.2Mpa	=0.06Mpa=0.2Mpa

Installation and commissioning

We provide professional installation and commissioning services, dispatching experienced technicians to the customer's site,Install the filling machine with water treatment, bottle blowing machine, labeling machine and packaging machine to form a complete sparkling water production line, to ensure that the equipment can be installed smoothly and operate normally. During the installation and commissioning process, we provide customers with detailed operation training so that the customer's staff can master the operation methods and daily maintenance points of the equipment.

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